HYDRAULIC ∙ HYBRID

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HYDRAULIC ∙ HYBRID

HYDRAULIC ∙ HYBRID
PR SERIES
KT SERIES
TC SERIES
PL SERIES
BB SEREIS
PD SERIES
MUCELL
ET SERIES
Feature
System
Hybrid
Spec.
Energy saving rate 65 ~ 75% by SERVO HYBRID system
Improvement of positioning control by mold open/ close proportional valve
Stabilized one injection cylinder design
Linear Motion Guide on Injection unit
Realization of molding stability by center touching type nozzle touch cylinder
Optimization of structure through In-line type injection cylinder and charging motor
Special injection unit for high speed injection
Variable application by modularized injection unit
User friendly interface ECO design
Feature
System
Hybrid
Spec.
Weight 20% reduction by hollow casting design of moving and fixing plate
Optimization of part design by Solid works 3D design
Cycle time reduction by high speed mold open/ close
Reduction of locking time by double lock cylinder
Energy saving rate 65 ~ 75% by SERVO HYBRID system
LM guide on injection unit
Feature
System
Hybrid
Spec.
Energy saving rate 65 ~ 75% by SERVO HYBRID system
2 color 2 components injection molding
Reduction of additional treatment and assembly process, optimization of welding and printing process
Excellent durability better than printing process by 2 material molding
Improvement of repeatability for rotational table by servo motor
Feature
System
Hybrid
Spec.
Practicability and availability : Moveable and controllable up & down (Min. 1385mm, Max. 1635mm)
Economic cost comparing with buying new multi components injection machine
Minimization of space : Installation on the mold area directly
Easy installation, easy operating
Convenient option application : Available for customer’s order (Horizontal, vertical type)
All electric type : ECO friendly machine which is excellent for energy saving and repeatability by Closed-Loop & Motion control
Feature
System
Hybrid
Saving of electric power consumption (65 ~ 75%) by using Servo Hybrid system.
Improvement of molding performance by Servo Hybrid system
  - High reproducibility 0.2%
  - High responsibility 30ms
  - High precision control 0.5bar
Compact clamping unit for precise molding.
  - LM guide on clamping unit.
  - Minimization of plate deformation by 4 direct clamping cylinders
  - Realization of compact design by optimized structure
  - Realization of simplification of parts by using clamping cylinders with tiebar
Injection unit for high speed and thin wall molding
  - High speed injection (350mm/s)
  - Realization of high precision molding by injection servo valve
  - Maximization of molding repeatability by plunger type injection and separate plasticizing device
  - Direct connection between servo valve and actuators
Secure the stable driving performance by casting frame unit.
Feature
System
Hybrid
Spec.
Outstanding repeatability and manipulability by IMPACT™ Closed-Loop & Motion control through high precision position / pressure sensor.
Double toggle design which can be maintained clamping force mechanically.
Exclusive special screw/ barrel for various plastic resin.
Beautiful machine design which is considered operator’s convenience and safety.
Various exclusive options to meet customer’s needs. (ACC, Injection/ clamping servo control, etc)
Excellent stable molding by center press type plate which designed by ANSYS structure analysis.
Feature
System
Hybrid
Spec.
20 ~ 25% REDUCTION IN FLOOR SPACE
The compact design of the clamping system reduces the footprint by 20% ~ 25%, compared to toggle machines.
REDUCTION OF HYDRAULIC OIL FLOW BY 25%
The special mold-locking cylinder reduce the amount of hydraulic oil circulating in the machine by 25%.
MINIMIZATION OF PLATEN DEFLECTION ALLOWS FOR ULTRA-PRECISION MOLDING
The special clamp design concentrates the clamping force at the center of the mold, thus minimizing platen deflection.
ADJUSTMENT AND DIE HEIGHT ADJUSTMENT
The die height and mold clamping force can be set easily and quickly via keyboard.
INCREASED MOLD THICKNESS AND MOLD OPEN STROKE
The PD Series machines can accommodate thicker molds with a longer mold opening stroke.
CENTER PRESS DESIGN PLATEN
Superior for stable molding by using center press platen which designed based on Ansys structure analysis.
Feature
System
Hybrid

What is MuCell?


A technical process to create evenly distributed and uniformly sized microscopic cells throughout a polymer by diffusing supercritical fluids(SCF) such as nitrogen or carbon dioxide gases
MuCell is a licensed technology by Trexel Inc. in USA developed by MIT (Massachusetts Institute of Technology)
MuCell reduces operating costs by 20-30% compared to conventional injection molding process
MuCell technology is applicable to injection molding and extrusion processes, and is considered the next generation technology, replacing gas injection

Features of MuCell Processing Technology


Save production costs
17% weight reduction
20 ~ 50% saving cycle time, without back pressure process
30 ~ 80% decreasing clamping force by improvement of material fluidity
Max. 60% decreasing viscosity of polymer material
30 ~ 50% decreasing injection pressure
Reinforcement of material physical properties
Improvement of impact strength, vibration proof and heat reserve by microcellular forming process
Increasing compression intensity and tension compared to existing forming products
Save environmental expenses
Possible to recycle using CO2 and N2 gases
Enormous reduction of electric consumption through minimization of machine capacity
Improvement of quality
Elimination of warpage by removal of mold stress
Dimensional accuracy and improvement of design flexibility
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TEL. +82-51-320-8700, 8800 FAX. +82-51-320-8793
5, Sinhang 7-ro, Jinhae-gu, Changwon-si, Gyeongsangnam-do, Republic of Korea

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