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MUCELL SERIES
SYSTEM
HYBRID
Features
Spec.
▪ Energy saving rate of Hybrid System (65~75%)
▪ Improved position control accuracy by applying proportional valves for mold open/close
▪ Improved mechanical stability by applying a Single Injection Cylinder
▪ Applied Linear Motion Guides on the injection unit
▪ Superior molding stability with center-touch type nozzle touch cylinders
▪ Optimized structure through the integration of the injection cylinder and plasticizing motor
▪ Injection unit for high-speed molding
▪ Flexible machine layout through modularized injection units
▪ A sleek and elegant new design focused on user convenience and safety
Features
Spec.
▪ 20% reduction in machine weight through hollow-cast design of moving and fixed die plates
▪ Ultra-lightweight casting designed through Ansys structural analysis
▪ Optimized component structure through SolidWorks 3D design
▪ Reduced cycle time through high-speed mold open/close
▪ Reduced locking time via Double-Lock cylinder system
▪ Energy saving rate of Hybrid System (65–75%)
▪ Maximizing injection stability by using Linear Motion (LM) guides on the injection unit
Features
Spec.
▪ Energy saving rate of Hybrid System (65~75%)
▪ Injection molding of two different resins or colors
▪ Reduces parts count, assembly, and post-processing steps while optimizing welding and printing processes.
▪ By using two different resins, it provides superior durability against frequent contact compared to printed or decorated surfaces.
▪ Improved rotary table repeatability through servo motor drive system
Features
Spec.
▪ Practicality & Customization: Fully adjustable height (Min. 1,385 mm – Max. 1,635 mm) and easy mobility
▪ Cost Reduction: Minimize investment costs compared to purchasing new equipment (Compatible with existing equipment)
▪ Space Optimization: Minimized footprint through direct mold-mounting
▪ Easy Installation: Set up in under one hour with intuitive operation
▪ Versatile Options: Customizable to user requirements (Horizontal and Vertical types)
▪ All-Electric: Excellent molding repeatability via Closed-loop & Motion control; eco-friendly design with superior energy savings.
Features
▪ Hybrid System Energy Savings Rate (65–75%)
▪ Superior molding performance through the integration of a hybrid system
  - High Repeatability (0.2%)
  - Ultra-high Responsiveness (30 ms)
  - Ultra-high precision control (0.5bar)
▪ Compact clamping unit for precise molding.
  - LM guide on clamping unit.
  - Minimization of plate deformation by 4 direct clamping cylinders
  - Realization of compact design by optimized structure
  - Realization of simplification of parts by using clamping cylinders with tiebar
▪ Injection unit for high speed and thin wall molding
  - High speed injection (350mm/s)
  - Realization of high precision molding by injection servo valve
  - Maximization of molding repeatability by plunger type injection and separate plasticizing device
  - Direct connection between servo valve and actuators
▪ Secure the stable driving performance by casting frame unit.
Features
Spec.
▪ Advanced system control featuring intelligent algorithms for superior repeatability and ease of operation
▪ Double toggle design which can be maintained clamping force mechanically.
▪ Exclusive special screw/ barrel for various plastic resin.
▪ A sleek and elegant new design focused on user convenience and safety
▪ Various exclusive options to meet customer’s needs. (ACC, Injection/ clamping servo control, etc)
▪ Excellent stable molding by center press type plate which designed by ANSYS structure analysis.
Features
Spec.
▪ 20 ~ 25% REDUCTION IN FLOOR SPACE
The compact design of the clamping system reduces the footprint by 20% ~ 25%, compared to toggle machines.
▪ REDUCTION OF HYDRAULIC OIL FLOW BY 25%
▪ The special mold-locking cylinder reduce the amount of hydraulic oil circulating in the machine by 25%.
▪ MINIMIZATION OF PLATEN DEFLECTION ALLOWS FOR ULTRA-PRECISION MOLDING
▪ The special clamp design concentrates the clamping force at the center of the mold, thus minimizing platen deflection.
▪ ADJUSTMENT AND DIE HEIGHT ADJUSTMENT
▪ The die height and mold clamping force can be set easily and quickly via keyboard.
▪ INCREASED MOLD THICKNESS AND MOLD OPEN STROKE
▪ The PD Series machines can accommodate thicker molds with a longer mold opening stroke.
▪ CCENTER PRESS DESIGN PLATEN
▪ Superior for stable molding by using center press platen which designed based on Ansys structure analysis.
Features

What is MuCell?

▪ A technical process to create evenly distributed and uniformly sized microscopic cells throughout a polymer by diffusing supercritical fluids(SCF) such as nitrogen or carbon dioxide gases
▪ MuCell is a licensed technology by Trexel Inc. in USA developed by MIT (Massachusetts Institute of Technology)
▪ MuCell reduces operating costs by 20-30% compared to conventional injection molding process
▪ MuCell technology is applicable to injection molding and extrusion processes, and is considered the next generation technology, replacing gas injection

Features of MuCell Processing Technology

▪ Save production costs
17% weight reduction
20 ~ 50% saving cycle time, without back pressure process
30 ~ 80% decreasing clamping force by improvement of material fluidity
Max. 60% decreasing viscosity of polymer material
30 ~ 50% decreasing injection pressure
▪ Reinforcement of material physical properties
Improvement of impact strength, vibration proof and heat reserve by microcellular forming process Increasing compression intensity and tension compared to existing forming products
▪ Improvement of quality
Elimination of warpage by removal of mold stress
Dimensional accuracy and improvement of design flexibility